Free PDF Manual Guide

COMPRESSOR CLUTCH CONTROL
Evaporator Temperature Switch
Although compressor clutch does not normally cycle on and off, an evaporator temperature switch turns off the compressor clutch if evaporator temperature decreases to 32øF (0øC). This prevents evaporator icing.
A/C Pressure Switch
A/C pressure switch is a triple-pressure switch, which monitors high side pressure. See Fig. 1. If pressure decreases to less [...]

Before starting work read the installation instructions.
The electrical installation kit may only be fitted by qualified specialists.
Follow guidance in the current repair manual when carrying out installation work on the vehicle.
The ABS control unit must be recoded for activation of the trailer stabilisation system.
Caution – disconnect battery
Damage to the vehicle electronics may result in loss [...]

Overview of process
1. Mount Heating Unit
2. Run wiring harness into vehicle
3. Connect coolant hoses
4. Mount fuel pump and run fuel lines
5. Route wires inside vehicle and make final connections
6. Tap fuel via sending unit.

Installing and checking expansion valve insulator
1. Insulator
2. Expansion valve
Insulation is used around expansion valve to prevent moisture (condensation) build-up and to protect expansion valve from high engine compartment temperatures and the resulting decrease in A/C system cooling performance.
Install insulator – 1 – over expansion valve – 2 – (arrow).
Check insulator for damage and proper fit, [...]

I. Preparing the Vehicle
1. Elevate the vehicle (Figure 1) and secure the body with jack stands.
2. Remove the front wheels (Figure 2).
II. Strut Removal
1. Remove left and right sway bar retaining bolts and save for reinstallation (Figure 3).
2. Remove the ABS line retaining clamps from the strut and discard
3. Remove the lower strut mounting bolt [...]

Although the PnP kits and ECU’s are identical, the New Beetle’s EC’s location is different than the Jetta/Golf; therefore these instructions are split – the first section describes Golf/Jetta installation and the second section describes Beetle installation.
(2) The ECU connectors lock and unlock by pulling the “T-handle” located at the connector’s edge. Look at the [...]

The AEM Cold Air System is the result of extensive development on a wide variety of cars. Each system is engineered for the particular application. The AEM Cold Air System differs from all others in several ways. We take the inlet air from outside of the engine compartment where the inlet air is considerably cooler [...]

Most 17” wheels will clear the outer diameter of the caliper. Wheel weights mounted on the inside of the wheel may need to be repositioned. The more critical clearance is the spokes of the wheel to the outer face of the caliper. Do not assume an 18, 19 or even 20 inch wheel will clear [...]

This “how to” assumes you have some basic tools, and safety gear. Safety glasses should be worn at all times when working with tools and automotive fluids. Always use a hydraulic jack and safety stands when lifting or getting under a vehicle. If you are unsure on where to safety lift your vehicle, refer to [...]

Quick and to the point, the reason to change your brake fluid is to save your ass! Brake fluid is a hydroscopic which means it attracts water, big deal right? Wrong, through the brake lines and through your resevoir brake fluid attracts water, water has a really low boiling point, the more water in [...]