Free PDF Manual Guide

If you are attempting to install a 1990-1993 steering wheel in a 1987-1989 car, then the steering column must also be changed. All
connections will hook up in the steering column except for the harness from the steering wheel, which provides the horn and cruise control signal. The windshield wipers will not work if the 1990-1993 switch is used on the 1987-1989 harness. Testing with a multimeter will show you the wires that Ford chose to move when the design of the switch changes. All controls have the same wiring except the windshield wipers. After the correct wires are determined, it is an easy task to remove the wires from the plug by pressing down on the tab on the front of the plug and sliding the wire out the back. Then, the wire can be inserted into the previously unused connection hole on the plug.
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The AEM Cold Air System is the result of extensive development on a wide variety of cars. Each system is engineered for the particular application. The AEM Cold Air System differs from all others in several ways. We take the inlet air from outside of the engine compartment where the inlet air is considerably cooler than the hot underhood air. The cooler inlet air temperature translates to more power during the combustion process because cool air is denser than warm air. AEM has conducted extensive inlet air temperature studies and we have seen temperature reductions of up to 50 degrees by pulling air from outside of the engine compartment. The air mass flow to the engine is increased because of the increased airflow and reduced inlet temperature, which translates to more power. The AEM Cold Air Systems are 50 states Street Legal (some models and years still pending) and come with complete instructions for ease of installation.
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Remove the bezel that surrounds the climate control and extends behind the transmission shifter. To do this, grasp the bezel behind the shifter and release the first clip. In the upper-right corner of the bezel, use the Dash Trim tool to work loose the remaining ten (10) clips that hold the bezel in place. Note: On vehicles without the navigation system and/or with the DVD, the climate controls will come off with the bezel. Note: On vehicles that have the navigation system, disconnect the emergency light switch connector, and interior lighting switch. Apply the emergency brake and turn the ignition to the on position. Place the transmission shifter into the neutral position. Pull the shifter lever toward you to allow clearance for the bezel to be removed. Place the bezel aside when removed.
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Installation
1. Begin by removing the battery, battery tray and fuse box.
2. Locate and remove the factory ECU under the passenger side dash.
3. Remove the factory engine harness from the engine bay and under the dash. There will be 2 10mm bolts under the battery tray holding the harness in place. Remove this plate/grommet to reuse with your K series engine harness.
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Tools required: – Cross head screwdriver, Flat blade screwdriver, 6mm and 7mm hose
clip drivers, Sharp craft knife.
1/ Open bonnet/hood. Remove the plastic engine cover. Remove the hose running between the throttle body housing and the top intercooler connection (bottom left hand corner of the picture above)
2/ Fit the new hose with the 25mm spout as shown above. If the hose is too long it will probably become misshapen, if this happens then remove and simply trim the ends with a sharp craft knife, only remove 10-15mm at any time and refit to check the hose shape after each cut if required. Once happy with the fit then secure with the hose clips supplied.
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Congratulations! You have just purchased the best engineered, dyno-prove intake system available. Please check the contents of this box immediately. Report any defective or missing parts to the Authorized Injen Technology dealer you purchased this product from. Before installing any parts of this system, please read the instructions thoroughly. If you have any questions regarding installation please contact the dealer you purchased this product from. Installation DOES require some mechanical skills. A qualified mechanic is always recommended. *Do not attempt to install the intake system while the engine is hot. The installation may require removal of radiator fluid line that may be hot. Injen Technology offers a limited lifetime warranty to the original purchaser against defects in materials and workmanship. Warranty claims must be handled through the dealer from which the item was purchased.
Note: Disconnect the negative battery teriminal before starting this installation.
1 Remove the air intake box cover and intake air intake duct leading to the throttle body.
2 Remove the PCV pipe as seen in figure 4 and replace the water bypass valve with the 15”- 6mm hose provided in the kit. The coolant line port is located on the intake manifold housing . See diagram’s A or B The location of the coolant line port hose may vary depending on the year of your car. ( Do not attempt to remove any lines until your engine is cool to the touch.)
3 All Ex-models 94-97- Remove all of the components as seen in diagram C- #8. Since the cold air intake is not being used in this application the air resonator box can remain in the stock location. Once the components have been removed from the metal pipe leading to the EGR valve, you may cap-off or plug as indicated in figure 6 and diagram C. Use the 5mm vacuum cap to seal the line.
4 Screw the vibra-mount into the fender wall as seen in figure 3 and use the m6 nut and washer to attach it.
5 Place the step hose onto the throttle body and use two clamps and tighten the clamp on the throttler body at this point. See fig. 2
6 Place the end of the intake with the 1/2” aluminum nipple into the 3” side of the step hose and align the bracket on the intake to the vibra-mount stud and semi-tighten the nut and clamp. See figs. 5 and 7

Source

Installation Environment
1) The distance between the unit and outside wall or other goods should be kept over 200mm.The unit should be put in well-ventilated area and its temperature is within -10℃~+40 .℃
2) Check air supply pipeline of the unit and use air source with 3~10 bar to supply for the unit. When connecting the air source, please check if there is leakage in connector for air source and ensure that a certain distance between the air hose and heat source should be kept.
3) To ensure safety. Before connecting the air source, please confirm that the air pressure adjusting valve is closed. Never point the air outlet to personnel.
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In order to use the Floating Pump to pump water from a dam, swimming pool or large tank into your Silvan spray equipment, simply attatch the 2 ½” BSP fitting on the 64mm lay flat hose supplied, to the 2 ½” BSP outlet of the Floating Pump. Next, either attatch the outlet end of the hose to the inlet of your spray equipment using the camlock fitting supplied, or simply place the outlet of the lay flat hose into the fill opening on the spray equipment. Place the Floating Pump into the dam, swimming pool or tank, ensuring the water is deep enough below the pump inlet to prevent mud etc from being drawn up from the bottom of the dam, swimming pool or tank and into the pump.
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VAUXHALL / OPEL CORSA 1.2, 1.4 Spi 60BHP 1993-99 57-0298 Instruction Sheet A2054-796 Page 1 of 2 PLEASE READ THE INSTRUCTIONS CAREFULLY BEFORE FITTING THE KIT. Note: the kit fits both models. Photo A Photo B 1. Unclip and remove the intake hose from the air box assembly. 2. Remove the air box hot air flap vacuum hose from the rear of the intake housing. Blank off the vacuum outlet pipe with the rubber plug supplied. 3. Unclip and remove the intake scoop from the front cross member and air box assembly. 4. Remove the flexi hose from between the exhaust manifold and the air box hot air flap. 5. Remove the air box assembly from the front mounting rubber, then slide the assembly out of the rear mounting grommets. Remove the assembly from the car. 1. Fit the new mounting bracket to the original rear air box mounting grommet
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This guide focuses on the standard installation of an SMT6 unit. For help with non-standard tuning applications, such as the turbo nitrous control, please refer to the Application Notes. Application Notes can be found under the “Downloads” section on our website www.perfectpower.com.
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