Engine section : on car service, engine (DOHC), engine lubrication system, fuel injection system, fuel system, exhaust system, clutch, engine and transmission mounting system, transmission and differential section : manual transmission and differential, automatic transmission and differential, AWD system.
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DETAILED SET-UP GUIDE
I) BATTERY INSTALLATION
Note: Batteries will fit tightly. To avoid start-up problems make sure that the batteries do not spring free.
A) RAINFALL TRANSMITTER
1. Remove the flat-head screw and battery cover, located on the underside of the base.
2. Observe the correct polarity, and install two AA batteries.
3. Make sure the rubber weather seal is in place and replace the battery cover and screw.
4. Separate the base by turning the rainfall collector in a counter-clockwise direction. Remove the tape from the teeter-totter. Replace the cover.
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Congratulations! You have just purchased the best engineered, dyno-prove intake system available. Please check the contents of this box immediately. Report any defective or missing parts to the Authorized Injen Technology dealer you purchased this product from. Before installing any parts of this system, please read the instructions thoroughly. If you have any questions regarding installation please contact the dealer you purchased this product from. Installation DOES require some mechanical skills. A qualified mechanic is always recommended. *Do not attempt to install the intake system while the engine is hot. The installation may require removal of radiator fluid line that may be hot. Injen Technology offers a limited lifetime warranty to the original purchaser against defects in materials and workmanship. Warranty claims must be handled through the dealer from which the item was purchased.
Note: Disconnect the negative battery teriminal before starting this installation.
1 Remove the air intake box cover and intake air intake duct leading to the throttle body.
2 Remove the PCV pipe as seen in figure 4 and replace the water bypass valve with the 15”- 6mm hose provided in the kit. The coolant line port is located on the intake manifold housing . See diagram’s A or B The location of the coolant line port hose may vary depending on the year of your car. ( Do not attempt to remove any lines until your engine is cool to the touch.)
3 All Ex-models 94-97- Remove all of the components as seen in diagram C- #8. Since the cold air intake is not being used in this application the air resonator box can remain in the stock location. Once the components have been removed from the metal pipe leading to the EGR valve, you may cap-off or plug as indicated in figure 6 and diagram C. Use the 5mm vacuum cap to seal the line.
4 Screw the vibra-mount into the fender wall as seen in figure 3 and use the m6 nut and washer to attach it.
5 Place the step hose onto the throttle body and use two clamps and tighten the clamp on the throttler body at this point. See fig. 2
6 Place the end of the intake with the 1/2” aluminum nipple into the 3” side of the step hose and align the bracket on the intake to the vibra-mount stud and semi-tighten the nut and clamp. See figs. 5 and 7
The 02T gearbox is an extremely lightweight two-shaft gearbox. The parts of the housing are made of magnesium. It is designed to transmit torque values of up to 200 Nm. Both gearboxes are actuated via gear selector cables and gate selector cables
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Removal
1. Relieve the fuel pressure in the system by loosening the banjo bolt on the top of the fuel filter. Disconnect the fuel line from the fuel rail. It is a good idea to replace the washers. Disconnect the fuel harness holder and unbolt. Disconnect the hoses from the fuel pressure regulator (FPR).
2. Disconnect intake hose/pipe from throttle body. Disconnect all hoses leading to the throttle body and intake manifold. Disconnect throttle cable bracket on manifold and throttle cable from throttle body. Disconnect the cables to the the throttle position sensor (TPS) and the map sensor on the throttle body.
3. Unbolt two lower intake manifold bolts that secure manifold to engine block. This bracket willl still be used to accommodate the heater bypass pipe. Unbolt manifold from engine block. Remove manifold, throttle body, and fuel rail as one unit.
4. Remove the intake air bypass (IAB) vacuum tank, check valve and control solenoid unit. Due to the different design of your new manifold, these parts will no longer be used. Do not remove the FPR hose. This hose will be used in the re-installation process.
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This part is street legal in all 50 states for use on 1996-2001 Honda Acura Integra Type R vehicles.
1. Please read through the entire instruction sheet to familiarize yourself with the installation before you begin.
2. Start the engine and check for loose connections or coolant/vacuum leaks, etc.
3. Disconnect the negative battery terminal.
4. Remove the air filter duct, all vacuum hoses, water (coolant) hoses and electrical connectors from the stock throttle body. Mark all hoses and wires to ensure that they are installed correctly on the new throttle body.
Note: Engine coolant may run from the hoses once disconnected. Plug the end of the hose temporarily.
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Heater and air conditioner controls 4 13 Rear audio controls 4 38 Coolant Capacities and recommended fuel lubricants 9 2 Changing engine coolant 8 8 Checking engine coolant level 8 7 Engine coolant temperature gauge 2 6 Corrosion protection 7 5 Cruise control 5 17 Cup holders 2 40 Curtain side impact and rollover air bag 1 55 D
Daytime running light system Canada only 2 26 Defroster switch Rear window and outside mirror defroster switch 2 23 Digital video disc DVD 4 39 Dimensions and weights 9 9 Display controls see control panel buttons 4 2 Door locks 3 3 Door open warning light 2 14 Drive belts 8 14 Drive positioner Automatic 3 20 Driving Cold weather driving 5 32 Driving with automatic transmission 5 10 Precautions when starting and driving 5 2 E Economy fuel Electronic locking rear differential E Lock system Electronic locking rear differential E Lock system switch Emission control information label Emission control system warranty Engine Before starting the engine Capacities and recommended fuel lubricants Changing engine coolant Changing engine oil 5 19 5 25 2 30 9 11 9 35 5 9 9 2 8 8 8 9 Changing engine oil filter Checking engine coolant level Checking engine oil level Engine compartment check locations Engine coolant temperature gauge Engine cooling system Engine oil Engine oil and oil filter recommendation Engine oil viscosity Engine serial number Engine specifications Starting the engine Engine oil pressure gauge Engine oil pressure low engine coolant temperature high warning light English Metric button Control panel buttons ENTER button Enter button Control panel buttons Event data recorders Exhaust gas Carbon monoxide F Flashers See hazard warning flasher switch Flat tire Floor mat positioning aid Fluid Brake fluid Capacities and recommended fuel lubricants Engine coolant Engine oil 8 10 8 7 8 8 8 7 2 6 8 7 8 8 9 6 9 6 9 11 9 8 5 9 2 7 2 14 4 10 4 10 4 2 4 2 9 36 5 2 2 28 6 2 7 4 8 11 9 2 8 7 8 8 10 2 REVIEW COPY 2005 Titan tzw Owners Manual USA English nna 02 28 05 tbrooks Power steering fluid Window washer fluid F M V S S certification label Fog light switch Front air bag system See supplemental restraint system Front seats Fuel Capacities and recommended fuel lubricants Fuel economy Fuel filler cap Fuel filler lid Fuel filler lid and cap Fuel gauge Fuel octane rating Fuel recommendation FUEL ECON button Fuel Econ button Control panel buttons Fuses Fusible links G 8 11 8 12 9 11 2 28 1 50 1 2 9 2 5 19 3 10 3 10 3 10 2 6 9 4 9 3 4 4 Speedometer Tachometer Trip odometer Voltmeter General maintenance Glove box Grocery hooks H 2 4 2 5 2 4 2 8 8 2 2 37 2 42 Indicator lights and audible reminders See warning indicator lights and audible reminders 2 12 Inside automatic anti glare mirror 3 15 Inside mirror 3 14 Instrument brightness control 2 27 Instrument panel 0 6 2 2 Interior light 2 48 ISOFIX child restraints 1 29 J Jump starting 6 8 K Key 3 2 Keyfob battery replacement 8 24 Keyless entry system See remote keyless entry system 3 7 L Labels Air conditioner specification label 9 12 Emission control information label 9 11 Engine serial number 9 11 F M V S S certification label 9 11 Vehicle identification number VIN plate 9 10 Warning labels for SRS 1 58 LATCH Lower Anchors and Tethers for CHildren System.
This manual covers the oil cooler removing/installing for 1998 cadillac catera engine 3.0L DOHC V6.
Removal 1. Raise and support the vehicle. 2. Drain the engine oil and remove the oil filter housing. 3. Loosen the oil cooler outlet (1) and the inlet (2) lines from engine block. See Fig. 16 . 4. Lower the vehicle. 5. Remove the intake plenum. See INTAKE PLENUM . 6. Remove the intake manifold. See INTAKE MANIFOLD & SPACER . 7. Disconnect the following electrical connectors from the water crossover: The engine coolant [Read the rest of this entry...]
This chapter deals with the normal maintenance necessary to keep the Mazda running properly. It includes summaries of service intervals and procedures in table form. Table 1 covers 1971-73 cars; Table 2 covers 1974′s. The recommended service schedules list checks which are easily performed at each stop for gas, and those which are done at specified intervals of miles or time. The last part of the chapter contains a tune-up procedure which simplifies and organizes the process.
ROUTINE CHECKS
The following should he done at each stop for gas.
1. Check engine oil level on the dipstick (Figure 1). Top up to the F mark if necessary, using a grade recommended in Table 3.
2. Check coolant level. The radiator should be full and the expansion tank half full.
NOTE: The coolant level should be checked when the engine is cold. If this isn’t possible, put a rag over the radiator or expansion tank cap when removing to prevent burns.
3. Check the level of the windshield washer tank. It should be kept full.
4. Check sub-zero starting assist fluid (if so equipped). The tank is located above the steering gear box (Figure 2). If necessary, top up with a mixture of 90 per cent ethylene glycol-based anti-freeze and 10 per cent water. Make sure the hose inside the tank is submerged in the fluid. NOTE: // the tank is allowed to become empty, take the car to a dealer for refilling and pump priming.
INSTALL FLYWHEEL
1. Drain 20% of the oil from the bike first.
2. Shut the gas supply off on the bike, then lay it over on its side. A small amount of gas will leak from the overflow tubes when the bike is first laid down.
3. Remove shifter.
4. Remove bolts holding the side cover on (no need to remove one of the oil filter bolts).
5. Remove oil fill cap.
6. Disconnect clutch cable and lay cable out of the way.
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