Free PDF Manual Guide

Installing the AEM Cold Air System
a) When installing the AEM intake, DO NOT completely tighten the hose clamps, MAF sensor assembly or the mounting tab hardware until instructed to do so later in these instructions.
b) Install the rubber mount in the outermost (towards driver’s side of vehicle) hole to the rear of the large opening behind the headlight. Insert the rubber mount from below (Fig. 16) and secure it with a large fender washer and lock nut from the top. (Fig. 17)
c) Place a large fender washer on the stud that originally secured the lower intake tube in place. (Fig. 18)
d) Re-install the MAF sensor into the plastic intake hose, rotating the electrical connector to the original position. Use the original spring hose clamp. Note: it is possible to install the MAF sensor backwards. DO NOT INSTALL BACKWARDS. Make sure that the end with the flange (originally in the airbox) is still facing away from the throttle body. If you are still unsure, there is an arrow with the word “flow” molded into the MAF sensor body. (Fig. 19)
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To install the retention system provided with your Catch-All’s, first snap the anchor screws into the bottom side of the mat. Snap an anchor screw into each factory installed retention ring. Place the Catch-Alls in your vehicle and position for best fit (see illustrations “A”, “B”, and “C”). Hold the Catch-All firmly in place against the floor and screw the anchor screw all the way into the floor carpet.
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Locate the vacuum – There is a rubber bung over a spigot on the inlet side of the front carburetor, as shown below left. Remove this bung and then press the Damper Elbow, part number 4, onto the spigot. The RMV can be positioned under the seat, as shown in the third picture. The more vertical the RMV the better and remember to avoid exhaust and engine components. For further information, see our easy step installation guide – ‘RMV Positions, General’.
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What is the SmartMAP?
The SmartMAP model SS-300 replaces the check valve and restrictor assembly used by most Honda/Acura turbo and supercharger kits and prevents the engine computer (ECU) from shutting down the engine when the manifold pressure is above atmospheric (boost).

How does the SmartMAP work?
The SmartMAP connects inline with the stock (OEM) manifold absolute pressure (MAP) sensor and limits the MAP voltage that is applied to the ECU. The limit (clamp) voltage value is preset and can not be adjusted.
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Application: 2005 Ford Mustang GT 4.6L 3 Valve with Manual Transmissions Only. Before installing your Roush Performance Products, please read the installation manual and verify that all items are present. Premium fuel (91 octane minimum) is required to prevent “spark-knock” or detonation under certain operating conditions.
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Servicing injection system
The engine control unit has a self-diagnosis capability. Before carrying out repairs and fault finding the fault memory must be interrogated. The vacuum hoses and connections must also be checked (unmetered air).
♦ Fuel hoses in engine compartment must only be secured with spring-type clips. Clamping-type or screw-type clips must not be used.
♦ A voltage of at least 11.5 V is required for proper operation of the electrical components.
♦ Do not use sealants containing silicone. Particles of silicone drawn into the engine will not be burnt in the engine and will damage the Lambda probe.
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This section describes the basic operational essentials for the Serveron On-Line Transformer Monitor TM series and the most common methods of collecting data. The On-Line Transformer Monitor technology from Serveron Corp. is a remotely deployed laboratory grade gas chromatograph which can be safely installed onto an energized or non-energized transformer. The purpose of this monitor is to detect and measure fault gases found in an electrical power transformer„s insulating oil. This monitor is designed and constructed to resist environmental conditions relevant to a transformer substation.
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The RSM (Rev Speed Meter) is a multi function measuring device designed to measure and monitor vehicle speed, RPM, 0-400m time, mid range acceleration, estimated horsepower, as well as acceleration G.(Using optional G Sensor)
- Easy to Read VFD (Vacuum Fluorescent Display)
The RSM utilizes and easy to read VFD screen in a highly stylish case which also complements the cockpit interior.
Due to the 3 row 7 segment LED screen used on the previous model, we were only able to display a limited amout of information on screen. [Read the rest of this entry...]

Before you start installation
Take some engine bay pictures for later reference.
Make a special drawing of all the coolant hoses going to the different parts of the stock intake, you will need this later on. The same goes for the vacuum hoses to the different parts of the intake.
Mark the electrical connectors to the MAP sensor and TPS sensor. You will need this later on.
Drain the engine coolant.
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Congratulations! You have just purchased the best engineered, dyno-prove intake system available. Please check the contents of this box immediately. Report any defective or missing parts to the Authorized Injen Technology dealer you purchased this product from. Before installing any parts of this system, please read the instructions thoroughly. If you have any questions regarding installation please contact the dealer you purchased this product from. Installation DOES require some mechanical skills. A qualified mechanic is always recommended. *Do not attempt to install the intake system while the engine is hot. The installation may require removal of radiator fluid line that may be hot. Injen Technology offers a limited lifetime warranty to the original purchaser against defects in materials and workmanship. Warranty claims must be handled through the dealer from which the item was purchased.
Note: Disconnect the negative battery teriminal before starting this installation.
1 Remove the air intake box cover and intake air intake duct leading to the throttle body.
2 Remove the PCV pipe as seen in figure 4 and replace the water bypass valve with the 15”- 6mm hose provided in the kit. The coolant line port is located on the intake manifold housing . See diagram’s A or B The location of the coolant line port hose may vary depending on the year of your car. ( Do not attempt to remove any lines until your engine is cool to the touch.)
3 All Ex-models 94-97- Remove all of the components as seen in diagram C- #8. Since the cold air intake is not being used in this application the air resonator box can remain in the stock location. Once the components have been removed from the metal pipe leading to the EGR valve, you may cap-off or plug as indicated in figure 6 and diagram C. Use the 5mm vacuum cap to seal the line.
4 Screw the vibra-mount into the fender wall as seen in figure 3 and use the m6 nut and washer to attach it.
5 Place the step hose onto the throttle body and use two clamps and tighten the clamp on the throttler body at this point. See fig. 2
6 Place the end of the intake with the 1/2” aluminum nipple into the 3” side of the step hose and align the bracket on the intake to the vibra-mount stud and semi-tighten the nut and clamp. See figs. 5 and 7

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